Mastering Your Helmet Setup: A Comprehensive Look at the Evolution of Military Helmets

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From the early days of warfare to modern-day combat, helmets have been an essential part of a soldier's kit. Over time, these protective headgear have evolved drastically in terms of design and functionality - from traditional steel pots to high cut ballistic helmets with advanced features like night vision capabilities. In this blog post, we'll explore how they've adapted to meet the changing needs of soldiers over time, including the emergence of fast helmet setups.

Historical Overview: From Traditional High Cut to Modern Innovations

The transition to high cut style helmets, like Opscore and Team Wendy, has become increasingly prevalent in recent years. However, it is important to recognize that high cut helmets have a rich history predating their current popularity. The roots of this helmet design can be traced back to the pioneering work of RBR in England, specifically with their F6 MACH 3 helmet. 

As one of the earliest traditional high cut designs, the RBR MACH 3 laid the groundwork for subsequent companies to explore and refine the concept. Its impact cannot be overstated, as it set the stage for the development of modern high cut helmets that offer enhanced functionality and protection. Thus, while the current trend towards high cut helmets may seem novel, it is rooted in a historical lineage of innovation and advancement in headgear design.

RBR F6 MACH 3 Helmet

RBR F6 MACH 3 with Wilcox G01, Kroops sky diving goggles and Surefire helmet light

The Rise of High Cut Helmets: Opscore and Team Wendy Leading the Way

Opscore and Team Wendy are two companies leading the way in high cut helmet development. Opscore's High Cut Ballistic Helmet is designed for maximum protection and comfort, while Team Wendy's EXFIL Ballistic Helmet offers superior impact protection and ventilation.

Both of these helmets are currently in use by special forces units around the world, and are quickly becoming the standard for front line troops as well. With their advanced design and superior protection, it's clear that high cut helmets are here to stay. 

MICH Series: Comfort and Communication Advancements in Helmet Design

The MICH series (Modular Integrated Communications Helmet) of helmets is designed for maximum comfort and communication capabilities. These helmets are made to be lightweight and offer superior protection against ballistic and fragmentation threats. They also feature an integrated communications system that allows soldiers to stay connected while on the battlefield. The MICH series represents the latest in helmet design and provides soldiers with the best possible protection and communication tools. 

MSA MICH 2000 Helmet

MSA MICH 2000 with a Wilcox G01 mount and Streamlight sidewinder mount

The MICH series of helmets feature a number of comfort and communication advancements. The most notable are the integrated communications system, which allows for hands-free operation and the ability to easily switch between radio frequencies. 

Additionally, these helmets have improved ventilation systems, allowing air to flow more freely through the interior of the helmet and keep soldiers cool in hot weather. The adjustable suspension system adjusts to fit various head sizes while providing support for heavier loads. The helmets also feature removable ear cups, allowing for improved sound quality when communicating with other soldiers. Lastly, the MICH series is designed with a streamlined shape that reduces drag and prevents snagging on objects.

Overall, the MICH series represents an advancement in helmet design technology and provides soldiers with superior protection and communication capabilities. By combining lightweight materials with advanced features such as integrated communications systems and adjustable suspensions, these helmets offer both comfort and safety for those who wear them into battle.

Lightweight Solutions: Non-Ballistic Helmets and Bump Helmet Revolution

As the world of military helmet technology has progressed, so too has the need for lighter weight solutions. With the increasing use of body armor and other protective gear, soldiers are carrying more weight than ever before. This has led to a demand for lighter weight helmets that can provide the same level of protection as their heavier counterparts.

One such solution is the non-ballistic helmet. These helmets are designed to protect the wearer from impact injuries, but not from bullets or other ballistic threats. They are often made from lightweight materials such as Kevlar or composites, and can be significantly lighter than traditional ballistic helmets.

Another solution is the bump helmet. These helmets are similar to non-ballistic helmets, but are designed to protect against low-velocity impacts (such as those experienced in close quarters combat). They are often made from foam or other energy-absorbing materials, and can provide a high level of protection while still being light enough to be comfortable for extended wear.

Opscore Bump Helmet

Opscore Bump with Wilcox G24, S&S Precision V-lite, Peltor Comtac 3s


Both of these solutions have seen widespread adoption in recent years, as they offer a balance of protection and comfort that is ideal for today's soldiers. As the threats soldiers face continue to evolve, so too will the helmets they wear.

Balancing Protection and Comfort: The Resurgence of Mid-Cut Helmets

The mid-cut helmet is making a comeback in the military world. This type of helmet offers a balance of protection and comfort that is hard to find with other types of helmets. With the advances in technology, mid-cut helmets are now able to offer the same level of protection as their full-cut counterparts. 

The main difference between the two is the amount of coverage they offer. Full-cut helmets cover the entire head, while mid-cut helmets only cover the ears and part of the back of the head. This makes mid-cut helmets much more comfortable to wear for long periods of time. In addition, mid-cut helmets offer better hearing protection than full-cut helmets.

Enhanced Protection: Super High Cuts and Maritime Style Helmets

Ballistic helmets have been in use by the military for many years, but their design has undergone a number of changes to improve their effectiveness. The latest generation of helmets, known as super high cuts, offer enhanced protection against a variety of threats, including bullets and fragmentation.

Maritime style helmets are another type of helmet that is gaining popularity among the military. These helmets are designed to provide better protection against water-borne threats, such as improvised explosive devices (IEDs).

Opscore Maritime Helmet
Opscore Maritime with Peltor Comtac 3s mounted on 3M ARC Rail adapters, Wilcox G24, PVS-31 BNVD, PVS31 Battery pack and S&S Precision V-Lite

Both types of helmet offer a higher level of protection than traditional ballistic helmets, and each has its own advantages and disadvantages. Super high cut helmets offer superior protection against bullet penetration, but they can be uncomfortable to wear for extended periods of time. Maritime style helmets provide excellent protection against IEDs, but they can be bulky and difficult to maneuver in tight spaces.

With the addition of comfort, there has also been a focus on enhancing modularity in helmet setups. One significant development in this regard is the introduction of ARC Rails, which allows for increased versatility and accessory compatibility. 

ARC Rails provide standardized attachment points on the helmet, facilitating the mounting of various accessories in different configurations. This advancement has led to a wide range of helmet accessories that can be easily and securely attached, further enhancing the functionality of the helmet. Operators can now personalize their helmet setups by attaching accessories such as lights, cameras, night vision devices, and communication systems to the ARC Rails, offering flexibility and adaptability in the field. 

The modularity provided by ARC Rails has revolutionized the way helmets are customized, enabling operators to efficiently mount and detach accessories based on their specific mission requirements. This advancement in modularity has greatly expanded the options available to operators when configuring their helmet setups, ensuring they have quick access to essential equipment while maintaining optimal comfort and functionality.


In conclusion, the evolution of military helmets has seen significant advancements in design, comfort, and functionality. From traditional high cut helmets to modern high cut, mid-cut, and super high cut designs, the focus has been on providing soldiers with superior protection and adaptability. 

Companies like RBR, MSA, Opscore, and Team Wendy have been at the forefront of innovation, incorporating lightweight materials, integrated communication systems, and modularity through features like ARC Rails. These developments have revolutionized helmet setups, allowing operators to customize their gear with accessories to meet mission-specific needs. 

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